Metal part replacement with 
Carbon Fiber Thermoplastic

Up to 35% Carbon Filled Thermoplastic.
3 to 8 times lighter than aluminium or steel respectively. 
Compressive strength up to 900 bars and printed part density >99%. 

What will you get with Stratasys Solutions

Stratasys Chopped Carbon Fiber

VS.

Continous Carbon Fiber Competitive Solutions 

Strong Economical Benefits

Best in class industrial 3D printer

Payback as low as 9 months

Up to 7x faster time  to part

Up to 4x lower cost per parts

Best Mechanical Properties

Achieve highest part density than 3D printed Continuous Fiber 

High percentage of carbon fiber in parts (35%)

Mechanical strength without sacrificing aesthetics

High Yield – Low Labor

Heating chamber: more consistent part accuracy and better mechanical properties 

Soluble support for nearly labor free and almost infinite geometry spectrum

Unique software features: for beginners to experts

Stratasys and MakerBot
Carbon Fiber Solutions

Stratasys Nylon 12CF vs. Continuous Carbon Fiber deflection testing:

The blue curve use Continuous Carbon Fiber (CCF), while the orange curve tool is made with Stratasys Nylon 12CF and the grey curve is aluminium. Stratasys Nylon 12CF show the least deformation very close to Aluminium, while reducing the part weight significantly more than 2.5 times lighter. 

 

Overview of Stratasys and MakerBot Materials

Case Studies

All Axis Robotics and 

Automation with  
Tooling case study

Challenge

Adapting the collaborative robots and automation in the machine shop

 

Develop custom parts during the process

 

Not all parts can be produced on CNC machines

Solution

All capability for customizing all these different parts have been obtained

 

Printing customized parts within days

 

Quick turnaround capability to produce custom parts that can be integrated into their systems immediately

Benefits

Reduces lead times from months to hours and costs

Increasing production efficiency 

Brown & Holmes
Use Case – Bespoke fixtures for laser drilling machine

Challenge

Lengthy lead times with conventional manufacturing methods

 

Expensive outsourcing for specialized parts from subcontractors

Solution

Printing parts in ULTEM™ 1010 resin, as well as Nylon 12CF

 

Two high-strength thermoplastic materials that can meet the rigorous requirements of production

Benefits

Lead time savings by 66% - from 12 weeks down to 4-5 weeks 

Cost savings by 50% compared to its conventional manufacturing methods

John Crane
Transforms Tooling and Metal Part Replacement with Additive Manufacturing

Challenge

Replacement of tooling and part components required shipping to external subcontractors                  (lead time, costs)

 

Desired geometric shapes and design iterations were difficult and expensive to achieve using traditional CNC machining

Solution

Fortus 450mc 3D printer and FDM Nylon 12CF material used to 3D print parts

 

Perform similar to CNC-produced alternatives at much lower cost

 

Replaced an assembly of 22 machined metal components with one single 3D printed part

Benefits

Up to 98% cost savings 

 

Up to 80% machine setup time savings

 

Total of 65% reduction of testing costs


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